全套管搖管機 Hydraulic Casing Oscillator

  本套管基樁搖管機於50年代初期由法國諾特公司首先開發、研製。由於具備快速、低噪音、低污染等施工特點,是目前品質最好功能最佳的基樁工程施工設備。唯一的缺點是目前各廠牌的全套管機樁搖管機其安全保護裝置不夠完整,若發生故障時輕者造成停工。重者將造成埋樁、補樁及價值數百萬的套管埋在地層裡,造成嚴重的經濟損失,相對的嚴重影響工程進度。

        本公司累積數十年製造建築機械的經驗並蒐集國內外各廠牌所生產之各式搖管機的優缺點進行整合及研發,所生產的CFZ000系列全套管搖管機具備最完整的保護裝置,特點介紹如下:

The overall-processing Hydraulic Casing Oscillator was firstly developed by a France machinery company. This machine is excellently featured with speedy operation, low noise and less pollution under construction operation. It is typically the best construction equipment for groundwork staking. The only one disadvantage of this equipment is deficient in wholesome protection devices and designs. Once the disorder happens, the slight breakdown will cause to cease the construction, and the serious disorder will damage the staking sleeves deep buried into the ground with millions dollars wasted to trigger huge economic loss and badly delay the construction schedules.

CHEN FONG MACHINERY has lots of experiences with the relevant machinery production for more than 30 years and have collected the features of the machinery products with our best efforts onto R&D. CHEN FONG MACHINERY ultimately creates the best one of this type of machinery, named it CF2000 Series Overall-Processing Hydraulic Casing Oscillator with the best features described as below:

1.泵浦出油高壓過濾網裝置,保護油壓系統及延長使用壽命。
It is designed with hi-pressure screen of hydraulic pump output to protect the oil hydraulic system and elongate the service expectancy.

2.全機全自動定時、定量注油潤滑系統,各關節插梢全部自動注油,減輕操作人員的工作負荷。
It is designed with thoroughly automatic operational functions with constant lubricating system to re-lubricate each joint pin periodically so that it can reduce the operation burden of operator.

3.配置水平儀及上、下管夾上緊指示燈。夾緊時燈會亮,未夾緊時燈會熄滅,操作手容易辨識,
   避免上夾打滑,方便搖管作業。
It is designed with level measuring devices and the clamping indicators of upper and lower pipeline clamps.

4.舉昇超角度保護裝置,可避免因舉昇角度過大而造成軸心彎曲損壞。
It is designed with the protection devices for the lift mechanism to avoid the excessive lifting angle to subsequently cause the bending of spindle destructively.

5.回油強迫過濾裝置,保持操作油的清潔度。
perform forcibly filtering operation to assure of clean operational oil cycled.

6.白鐵柴油箱,不會因油箱生鏽產生雜物阻塞柴油管影響引擎壽命。
It is designed with stainless steel fuel tank will cause no rusty congestion happening to the oil line and inferiorly shorten the service expectancy of engine.

7.配置大型氣冷式冷卻風箱,使油溫低,油管及油封不易老化及漏油。
It is designed with the large coolant fan cool of the oil temperature and cause no aging to pipeline and oil seals or leaking.

8.變徑管套上下插梢,管套不會上浮、扭曲變形。
It is designed with upper and lower pins for diameter changeable sleeves will cause no floating to sleeves or deformation.

9.引擎溫度保護裝置,溫度異常時引擎會自動熄火,警示燈會顯示。
It is designed with the constant temperature protection device of engine; whenever the temperature is abnormal, the engine will automatically stop with the alarm indicating.

10.引擎機油保護裝置,油量不足時引擎會自動熄火,警示燈會顯示。
constant engine oil volume protection device; whenever the oil is abnormally low, the engine will automatically stop with the alarm indicating.

11.操作油保護裝置,油量不足時引擎會自動熄火,警示燈會顯示。
It is designed with the constant operation oil volume protection device; whenever the oil is abnormally low, the engine will automatically stop with the alarm indicating.

12.可快速同步舉昇(亦可慢速或單邊舉昇)。
It is available synchronous lifting(it is also available for slow lifting or a single side lifting).

13.可快速搖管(亦可慢速搖管)。
It is available for rapid pipeline oscillating(also available for low pipeline oscillating).

14.操作面板夜間指示燈,方便夜間作業。
It is designed with night indicators for control panel with the convenience for operation with dark vision.

15.集中操控(線控、手控)。
It is designed with central control functions(wire control/manual control).

16.配置DC24照明燈,夜間作業不必另外再使用發電機照明。
It is equipped with DC24 lamps without the necessity requirement for generator electricity for illumination devices.


 

全套管搖管機技術參數表(Specification and Parameter):

品名

Name

全套管搖管機 
Overall processing Hydraulic Casing Oscillator

形式

Model

CF 2000

CF 2000A

最大套管直徑

Max Nominal Sleeve Diameter

2,000m /m

最大舉昇力

Max Torque

314 ton

394 ton

最大搖動力

Max Oscillating Force(Pull + Thrust)

329 ton

433 ton

上夾夾持力

Upper Clamping Force

257 ton

下夾夾持力

Locking clamp force

81 ton

中推柱力

Middle Thrust Force

39 ton

搖管角度

Oscillation Angle

25°

伸縮長度 A

Mounting Height

1,500m /m

尾架高度 B

Min Collar Height

1,000m /m

管夾高度 C

Pipeline Clamp Height

1,470m /m

中心至伸縮長 D

Connection Collar Distance

6,270m /m

全 長 E

Overall Length

8,030m /m

全 寬 F

Overall Width

3,200m /m

全 高 G

Overall Height

2,200m /m

總 重

Total Weight

32 ton

33 ton

 

搖管機動力箱技術參數表(Specification and Parameter):

品 名

Name

搖管機動力箱
Hydraulic Casing Oscillator

搖管機動力箱
Hydraulic Casing Oscillator

形 式

Model

CF 2000

CF 2000 A

引 擎 規 格

Engine Specification

MITSUBISHI 6D22

MITSUBISHI 6D22

主 要 油 泵

Main Pump

A8V 107

A7V0160×2

工 作 壓 力

Working Pressure

280bar

280bar

最大設定壓力

Max Pressure

320bar

320bar

液壓油箱容量

Hydraulic Capacity

500L

500L

柴油箱容量

Fuel Tank Capacity

400L

400L

全 長

Overall Lenght

4120cm

4120cm

全 寬

Overall Width

1800cm

1800cm

全 高

Overall Height

2700cm

2700cm

總 重

Total Weight

5,000kg

5,000kg